PROGnostics based reliability analysis for maintenance scheduling

Cloud-based solutions for RUL evaluation and production/maintenance management

Collect and exploit data relevant to equipment condition from any source available at factory level

Validate PROGRAMS TOOLS on the AURRENAK use case (machine tool maintenance)

PROJECT OVERVIEW

The main objectives of this project are to develop a model-based prognostics method integrating the FMECA and PRM approaches for the smart prediction of equipment condition, a novel MDSS tool for smart industries maintenance strategy determination and resource management integrating ERP support, and the introduction of an MSP tool to share information between involved personnel. The proposers’ approach is able to improve overall business effectiveness with respect to the following perspectives:

Increasing Availability and then Overall Equipment Effectiveness through increasing of MTBF, and reduction of MTTR and MDT.

Continuously monitoring the criticality of system components by performing/updating the FMECA analysis at first implementation or whenever a variation in the system design or composition occurs.

Building physical-based models of the components which have a higher criticality level or which status is difficult to monitor.

Determining an optimal strategy for the maintenance activities.

Creating a new schedule for the production activities that will optimize the overall system performance through a Smart Scheduling tool ensuring collaboration among the MDSS, the ERP and the RUL Estimation tool.

Providing, in addition to traditional data acquisition and management functions in a machine condition monitoring system, robust and customizable data analysis services by a cloud-based platform.

An Intra Factory Information Service will be developed to allow the company staff to be quickly informed of changes in the machine tool performances and to easily react to eventual production and maintenance activities rescheduling.

The production and maintenance schedule of complete production lines and entire plants will run with real-time flexibility in order to perform at the required level of efficiency, optimize resources and plan repair interventions.

LATEST NEWS

SOCIAL NEWS

On July 2020 the deployment of PROGRAMS adaptive control solution on Aurrenak pilot line was completed: CNC parameters are now tuned based on components condition.

Proud to announce that the #EuropeanCommission's #InnovationRadar has chosen to publish on its platform the following three innovations developed within @programsEU project:
1. #MSP
2. #MSO
3. Advanced FMECA tool for AI supported criticality analysis performance

The @programsEU Smart Scheduling Tool is developed by CASP and it is used for collecting information from all the platform modules to provide a comprehensive maintenance and production scheduling.

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CONSORTIUM

NUMBER OF PARTNERS

COUNTRIES INVOLVED

HIGHLIGHTS

Project leader: IK4-IDEKO

Project leader: FIDIA

Start/end date: October 2016 - September 2019

Start/end date: October 2017 – September 2020

Grant agreement no. 723853

Grant agreement no. 767287

FOF-02-2016

FOF-09-2017